Volume 7 Issue 1
Jan.  2014
Turn off MathJax
Article Contents
Xin WANG, Shao-ze LUO, Guang-sheng LIU, Lu-chen ZHANG, Yong WANG. 2014: Abrasion test of flexible protective materials on  hydraulic structures. Water Science and Engineering, 7(1): 106-116. doi: 10.3882/j.issn.1674-2370.2014.01.011
Citation: Xin WANG, Shao-ze LUO, Guang-sheng LIU, Lu-chen ZHANG, Yong WANG. 2014: Abrasion test of flexible protective materials on  hydraulic structures. Water Science and Engineering, 7(1): 106-116. doi: 10.3882/j.issn.1674-2370.2014.01.011

Abrasion test of flexible protective materials on  hydraulic structures

doi: 10.3882/j.issn.1674-2370.2014.01.011
Funds:  This work was supported by the National Natural Science Foundation of China (Grants No. 51109143 and 51209144), the Natural Science Foundation of Jiangsu Province (Grant No. BK2011109), and the Foundation of Nanjing Hydraulic Research Institute (Grant No. Y113004).
More Information
  • Corresponding author: Xin WANG
  • Received Date: 2012-10-16
  • Rev Recd Date: 2013-08-12
  •  In this study, several kinds of flexible protective materials sprayed with polyurea elastomers (hereinafter referred to as polyurea elastomer protective material) were adopted to meet the abrasion resistance requirement of hydraulic structures, and their abrasion resistances against the water flow with suspended load or bed load were studied systematically through tests. Natural basalt stones were adopted as the abrasive for simulation of the abrasion effect of the water flow with bed load, and test results indicate that the basalt stone is suitable for use in the abrasion resistance test of the flexible protective material. The wear process of the polyurea elastomer protective material is stable, and the wear loss is linear with the time of abrasion. If the wear thickness is regarded as the abrasion resistance evaluation factor, the abrasion resistance of the 351 pure polyurea is about twice those of pure polyurea with a high level of hardness and aliphatic polyurea, and over five times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with suspended load. It is also about 50 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load. Overall, the abrasion resistance of pure polyurea presented a decreasing trend with increasing hardness. Pure polyurea with a Shore hardness of D30 has the best abrasion resistance, which is 60 to 70 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load, and has been recommended, among the five kinds of pure polyurea materials with different hardness, in anti-abrasion protection of hydraulic structures.

     

  • loading
  • Aly, K. I., and Hussein, M. A. 2010. New polymer syntheses, part 45: Corrosion inhibition behavior of novel polyurea derivatives based on diarylidenecycloalkanone moieties in the polymers backbone. Journal of Polymer Research, 17(5), 607-620. [doi: 10.1007/s10965-009-9349-9]
    Chen, G. X. 2006. New development of abrasion-resistant materials under high-velocity water flow. Water Power, 32(3), 56-59. (in Chinese). [doi: 10.3969/j.issn.0559-9342.2006.03.018]
    Chen, L., Han, W., Li, Z., and Wang, Z. Q. 2011. Preparation of polyurea-dam protection materials and their construction technology. Journal of Yangtze River Scientific Research Institute, 28(3), 63-67, 71. (in Chinese). [doi: 10.3969/j.issn.1001-5485.2011.03.014]
    Dai, H. C., and Xu, W. L. 2009. Research flood releasing safety of flood discharge structure with high-head and large-discharge. Water Power, 35(1), 14-17.
    Gao, X. X., Cai, Y. B., and Ding, J. T. 2011. Influencing factors of abrasion of hydraulic concrete based on underwater method. Journal of Hydroelectric Engineering, 30(2), 67-71. (in Chinese)
    Grujicica, M., Pandurangana, B., Hea, T., Cheeseman, B. A., Yen, C. F., and Randow, C. L. 2010. Computational investigation of impact energy absorption capability of polyurea coatings via deformation-induced glass transition. Materials Science and Engineering, Ser. A, 527(29-30), 7741-7751. [doi: 10.1016/j.msea.2010.08.042]
    Guo, Y. J., Yin, J., He, J. X., Hu, B. L., Hu, H., and Huang, W. J. 2011. Debacle and abrasion of on elastic coating of a hydraulic turbine. Journal of Vibration and Shock, 30(2), 155-158. (in Chinese). [ doi: 10.3969/j.issn.1000-3835.2011.02.030]
    Henningsen, J. 2002. Polyurea: Leading a revolution in coating technology. Paint and Coatings Industry, 18(1), 58-63.
    Roland,C. M., and Casalinj, R. 2007. Effect of hydrostatic pressure on the viscoelastic response of polyurea. Polymer, 48(19), 5747-5752. [doi: 10.1016/j.polymer.2007.07.017]
    Sarva, S. S., Deschanel, S., Boyce, M. C., and Chen, W. N. 2007. Stress-strain behavior of a polyurea and a polyurethane from low to high strain rates. Polymer, 48(8), 2208-2213. [doi:10.1016/j.polymer. 2007.02.058]
    Sun, Z. H., Guan, Y. S., and Bao, Z. Q. 2006. Spray technology of polyurea elastomer and its application in Nierji project. Water Power, 32(9), 31-33. (in Chinese). [doi: 10.3969/j.issn.0559-9342.2006.09.009]
    Sun, Z. H., Xia, S. F., Fu, Y. Q., and Zhen, L. 2009. Application of the single-polyurea in hydropower project. Water Resources and Hydropower Engineering, 40(1), 71-72. (in Chinese). [doi:10.3969/j.issn.1000- 0860.2009.01.016]
    Vegas Merino, S. R., Salazar, J. R., and Schexnayder, C. J. 2005. Use of rock blocks to protect the downstream zone of a hydraulic discharge structure. Practice Periodical on Structural Design and Construction, 10(1), 63-69. [doi: 10.1061/(ASCE)1084-0680(2005)10:1(63)]
    Wang, X., Luo, S. Z., Hu, Y. A., Yuan, Q., Wang, H. S., and Zhao, L. H. 2012. High-speed flow erosion on a new roller compacted concrete dam during construction. Journal of Hydrodynamics, Ser. B, 24(1), 32-38. [doi: 10.1016/S1001-6058(11)60216-3]
    Wu, H. G. 2005. Study on spraying polyurea elastomer abrasion-resistant coatings technology applied in hydraulic concrete structures. Journal of China Institute of Water Resources and Hydropower Research, 3(1), 42-46. (in Chinese). [doi: 10.3969/j.issn.1672-3031.2005.01.008]
    Xia, Y. C. 1988. Comprehensive analysis of some prototype observation results on high speed flow of discharge structure. Water Resources and Hydropower Engineering, (11), 14-22. (in Chinese).
    Zhong, P., Peng, E. G., and Li, J. 2007. Study of erosion behavior of polyurethane-urea coating. Tribology, 27(5), 447-450. (in Chinese)
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Article Metrics

    Article views (2061) PDF downloads(4186) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return